Welding is a crucial piece of high-level industrial, while robotic welding is the leading new high-tech welding version. When in its raw form, weldsaver saves welders by monitoring the incoming and exiting water coolant for the automatic welding system. Below are some of the water monitor devices for robotic welding system.
The DeltaPoint Manifold for 6-12 GPM
This water monitor tool is a modular created unit to detect drops from cap loss, inadvertent closure, or hose blast. Deltapoint manifold monitors robotic cells, multiple works cells, or pedestal welders. It has a wide range of designs such as ethernet, profinet, and DeviceNet, to mention but a few.
You do not need to interrupt plumbing to replace this unit. It comes with an extensive water extraction cap vacuum system. Typically, water is sealed to end the drop, and a sign is conveyed to the controller. Some of the gains that come with this unit include:
- It is user-programmable since it has restart delay, leak rate alarm, less flow monitoring, and user time.
- The visual flow display reads in LPM or GPM.
- It is easy to fix.
- There are two ports to link to the water heater, either to the bottom or top feed.
- It has no moving parts making it less prone to wear and tear.
The DeltaPoint for 6 – 50 GPM
The delta point discloses water drops from the hose blast, inadvertent seal, and cap loss. The flow sensor has no moving parts meaning that the entrained contaminants cannot alter it.
It helps to monitor the pedestal welders, robotic cells, or multiple work cells. It’s only fixed parts are the shutoff and the check valves. The water is closed down to end the drop, and a sign is assigned to the controller. The benefits that come with this unit include:
- The visual flow display reads in LPM or GPM.
- It is effortless to mount.
- It comes with a leak rate alarm, flow OK level, response time, and easy set.
- They have no moving parts for causing nuisance tripping.
- Its alerts are digital and go from 0 to max charge.
- The visual heat display reads in degrees C or F.
- It has a variety of designs such as DC, AC, ethernet, profinet, and DeviceNet.
- There is a water coolant of up to 20% mix.
DeltaPoint Manifold for 3-12 GPM (DPM)
Here, water is locked down to limit the water slips, and in return, a sign is conveyed to the controller. Deltapoint manifold is ready with a water wrenching high-tech cap change void mode. It detects the leaks from an inadvertent shutoff, cap loss, and hose burst.
With this tool, there is no need to obstruct the pipes for you to renew the system. The device monitors multiple work cells, pedestal welders, and robotic cells. The most common benefits of this tool are:
- Its visual heat display reads in LPM or GPM.
- It comes with two ports for transformer water flow.
- There is an exemplary flow range.
- It arrives with two ports for leak detection.
- You can find two ports to link to the stock and return the cooling water header.
- It is easy to fix.
- There are heat sensors for guns and transformers.
- It has four ports to link the gun and the transformer.
- They have various types, like Ethernet, DeviceNet, and profinet.
- It is easy to set with response time, less flow monitoring, leak rate alarm, and heat fault level.
- Its bypass is either fixed or electrical.
- They have no moving parts to break or wear.
- The visual heat displays in degrees C or F.
Final Words
In the early days, welding was run as a two-pass weld mode. The initial pass was used for studying the seam geometry and was supported by the accurate tracking and welding of the seam in the second pass. The weldsaver is very vital in a robotic welding mode. It can be used as a water monitor to help in checking the amount of water used.