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3d Printing in Automobile Manufacturing: The Futuristic Approach Towards Growth

3d printing has seen a massive thrust from the last couple of years, and this technology has gone beyond decoratives and gimmicks. Regardless of any industry, companies are leveraging additive manufacturing applications to streamline their operations. One such complex and highly competitive industry is automotive, and 3d printing holds massive potential for futuristic growth.

3d printing goes much broader and more profound as compared to the conventional manufacturing process and can fulfil growing demands. From vehicle manufacturers to OEMs, this modern tech is offering both speed and accuracy at a competitive cost. However, as of now, this tech will not replace the entire assembly lines but indeed complement it. On this note, let’s have a sneak peek into how 3d printing in the automotive industry will transform the future.

Enhanced prototyping process

prototyping process

The most significant advantage of additive technology is the enablement of faster prototype designing and manufacturing. The journey from design to the actual product is relatively rapid and accurate using the additive technology, and this will create a massive difference in the future.

Be it creating the entire 3d-printed car chassis to a custom part prototype, and engineers can prepare a prototype faster. Unlike the traditional processes, this technology can complete a prototype in just a couple of days. Many companies have already adopted the additive approach as it’s more convenient and cost-efficient.

Engineers can leverage technologies like SLA, metal printing and material jetting to create an accurate and high-detailed prototype of any complexity. 3d printers are capable of catering to high complexities, and this practice will go mainstream in the future. Following are some critical 3d-printed prototyping applications that tell this is the future of the automotive industry.

  • Engineers can create bespoke filaments in less time.
  • Additive manufacturing aids to cost-effective rapid prototyping.
  • Unlike traditional methods, this process can create multiple variations in less time.

Shorter feedback loop & faster validation

3d printing in the automotive industry has made the feedback loop drastically shorter, which avoids failure in mass-manufacturing. With advanced 3d CAD tools and additive technology, manufacturers can predict the failure and fatigue points at an early stage. Due to this advantage, it not only saves massive production cost but also caters to higher quality.

Be it a custom side mirror or an engine part; engineers can quickly validate the improvisations made on the existing design. As the complete procedure is available on a 3d CAD file, it becomes easier for designers to change a section without disrupting the entire thing. 3d printers let engineers create and test fully functional prototypes and validate the design in real-time. Following are the advantages of 3d printing for automotive parts:

  • Manufacturers can achieve higher quality with accuracy.
  • Engineers can manufacture prototypes from scratch leveraging tons of available filaments.
  • Error detection and correction is much faster than the conventional process.

Reduced turnaround time

Additive manufacturing is the technology of the future for the automotive industry and reduced operation time is the biggest reason for it. As the customers’ demands are rapidly growing and customization is on its verge, only additive technology can thrive. The overall drafting to design and pre-production to an on-demand facility, this technology will cater to demand with ease.

After exploring the potential, several hubs are offering professional 3d printing in Melbourne and other cities to fulfil the growing demands. The compelling benefit of this technology is that it facilitates every production stage and makes it more efficient. In comparison with traditional manufacturing approaches, this modern technology can prepare a small batch of prototypes in weeks or even a few days.

  • Design customization and improvisations are faster than the conventional process.
  • Engineers can pace up the turnaround time of the entire production batch using 3d printers.
  • 3d printing technology saves significant time by eliminating several manual tasks

Lower material consumption

As we are moving towards Industry 4.0 and digitization, every industry is focusing on material optimization and quality enhancement. And, material optimization is one of the most significant 3d printing applications in the automotive industry. With its layer-by-layer printing approach, the material wastage is cut to a substantial extent.

The traditional manufacturing process works on a subtraction method in which the parts are made by removing additional material from the main block. It not only leads to higher material wastage, but the cost and human resources also go up.

On the other hand, as the AM technology is fully automated, higher optimization is more comfortable to achieve. Companies can leverage 3d printing of automotive parts and save both materials and production cost. As of now, this tech is acting as a robust complimenting entity to the main production processes. But, in the upcoming time, it will go mainstream and replace several traditional methods.

  • Manufacturers can reduce the overall production cost without compromising with quality.
  • Complex geometries are much easier to create using AM without significant material wastage.
  • With artificial intelligence and machine learning, the production process is quick to scale up.

Futuristic customization

3d printing used in the automotive industry is leading towards higher customization, which was not possible through the traditional method. Be it 3d printed car parts to custom design engine spare, 3d printing is capable of manufacturing them at a lower cost.

Many companies are already offering custom 3d printing supplies in Melbourne and other cities to cater to the growing demands. The demand for personalization is rapidly increasing in the automotive industry, and AM is the perfect choice for manufacturing.

Apart from decorative customization, engineers can bring robust flexibility and strength in the vehicle parts. With AM, the manufacturing process requires fewer iterations for creating a custom part as compared to the traditional approach.

  • Complex geometries are quick to design and produce using additive manufacturing.
  • With substantial customization, companies can boost their revenue by attracting more customers.
  • AM offers robust agility for producing more durable custom parts.

The future of 3d printing in the automotive industry

Futuristic customization in automotive

With all such advancements, this technology is here to stay and grow in the upcoming time. Even with all these modern applications, manufacturers are only scratching the surface. Additive technology has a lot more to offer and streamlines complex automotive applications. 3d printing will go mainstream in the upcoming time as the availability will increase among companies.

Along with car manufacturers, many OEMs (original equipment manufacturers) are also leveraging this tech to cater to growing demands. Be it complex engine components to top-notch personalization, 3d printing is capable of delivering futuristic prototypes at an optimized cost. It is a futuristic platform that will bridge the gap between low price and superior product quality.

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